Monday, 6 August 2018

BPPL Launches Polyester Yarn Production Facilitiy

Brush maker, BPPL Holdings PLC (BPPL) recently inaugurated one of the country’s first state-of-the-art polyester yarn plants.

“The facility is another milestone for BPPL, spearheaded by wholly owned subsidiary Eco-Spindles (Pvt) Ltd, towards bringing forth the advantages of innovative sustainability where yarn is produced exclusively from recycled Polyethylene Terephthalate, commonly known as PET flakes,” said BPPL Managing Director Dr. Anush Amarasinghe.

“We are extremely proud of our accomplishment in inaugurating Sri Lanka’s first ever yarn production facility. Propelling the country towards greater recognition, the factory’s state-of-the-art spinning and texturing machinery from Europe will make it a game-changer for the industry.

“Additionally, with the global apparel industry moving towards creating more sustainable products and processes, BPPL sees tremendous potential for its recycled polyester yarn offering,” he said.

As a future oriented company, Eco Spindles is recognised as a pioneer manufacturer, synonymous throughout the industry for producing synthetic monofilaments for cleaning tools and for paint brushes and polyester yarn for fabric.

As a driving and innovative force continually setting new standards in the industry, Eco Spindle’s technologically advanced new yarn facility, located in the Horana BOI Zone, has an area of 13,000 sq. meteres area and a capacity to produce approximately 960 tonnes of synthetic yarn per annum for local and globally renowned fabric manufacturers.

This is only one of two plants globally which creates yarn directly from flakes circumventing the polymerisation process where flakes are first converted to chips and then to yarn.

The raw material for the plant’s yarn is sourced through post consumer (waste) PET bottle collections. Eco Spindle’s well established network of over 125 collection points set up across the country ensures that nearly 200-250 tonnes of PET waste is amassed each month.

The PET bottles are then sorted, hot and cold washed prior to being transformed into flakes and finally, into recycled draw textured polyester yarn. This polyester yarn is available in both raw white and dope dyed yarn forms.

Eco Spindle’s quality compliance, including Global Recycled Standard (GRS), Restricted Substances Lists (RSL) and Oekotex Standard 100 ensures the produced yarn meets stringent international standards, a company spokesman said. The plant is managed by an experienced workforce of over 40 staff including consultants and operators with over 15 years of experience from countries such as Germany and India.

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